The ZWY-60 crawler-belt mucking loader is mainly used for cave mining operations with narrow space, such as metal mines, water diversion roadways, etc. Its function is to collect, transport and load gravel and slag materials into vehicles for various projects. The machine relies on the crawler to push and shovel rocks and the rocks are picked up by the bucket into its own belt conveyor, the conveyor unloads the rocks from the tail into dump trucks, mine cars or other loading equipment. At the same time, the backhoe digging arm can be used to pick up distant rocks within its reach, and the bucket can also be used to clean the working face.
It is suitable for roadways with a cross-section of 2.3×2.3 meters or more. The whole machine is crawler-tracked and belt-conveyed. It is suitable for mining and working faces with slopes within 15 degrees. One machine can replace multiple labor efficiency.
The crawler belt mucking loader is a kind of mining equipment for continuous production. It is mainly used in underground tunnels, such as metal mines, water diversion roadways, etc. Its main function is to gather all kinds of engineering gravel and complete the transportation and loading work. The advantage of the crawler belt mucking loader is that the transition speed is fast and flexible, and it can be used on multiple working faces. This machine adopts the domestic military hydraulic system, the action adopts hydraulic pilot control, so it is easy to be operated with the electro-hydraulic transmission, and it integrates four functions of excavation collection, transportation, walking, loading in one; this machine adopts crawler chassis walking, it has strong climbing force, compact structure, wide pick-up range, can load rocks in full sections without leaving blind angles, and does not need manual assistance to clean the working face, which reduces the labor intensity of workers.
Crawler belt mucking loader is suitable for 2.3*2.3m for working face with a slope within 15 degrees.
1. Walking system: Shantui crawler is adopted, and the working slope is about 15 degrees. With Yining hydraulic motor, the crawler can walk freely on a slope of 15 degrees, with good safety and stability. The belt is a chevron one. It has been verified that there is no problem with fine materials and fine slag on a slope of about 8-15 degrees.
This model adopts a hydraulic pilot operation valve design. Compared with the joystick operation method, this operating system is easier, more flexible, and can relieve fatigue of the arms. The operator can also save a lot of physical strength.
Small mines have a small working surface with many curves. The disadvantage of large equipment is that the movement in transfering has to remain unchanged, and some large equipment cannot enter the operation space at all. This vehicle adopts a rear folding design, which can be folded down by 1 meter when there is a curve, shortening the length of the whole machine, which ensures the flexible movement of the machine, and maximise the efficiency of the equipment.
At present, the conveying system of the mucking loaders in the market is dominated by electric drums, and the voltage instability in mines mightl lead to the burning of electric drums. Zhongliang uses a hydraulic drum as the power, which has so far been verified, and it reduces the influence of voltage instability in mines on the mucking loader.
This machine can be equipped with an integrated breaking hammer, which can be broken immediately when encountering large stones while removing slag, which is convenient, fast and safe.
The hammer breaker can break stones and maintain the floor of the roadway and the bottom of the sides; it can break large rocks and coal chunks after blasting without the need for supplementary blasting.
There is no need for blasting when excavating coal roadways or semi-coal roadways with hardness of f≤3.
Special cable reels are adopted, which can realize the flexible and automatic retraction of cables when the equipment enters or exits the site, saves manpower and material resources, improves safety, and has a high degree of automation, making the mucking loader more flexible and free to enter or exit the site.
Model | ZWY-60/22L | ||
Performance | Unit | Parameters | |
Loading Capacity | m3/h | ≥60 | |
Weight | Kg | 4480±5% | |
Applicable Working Section | m | ≥2.3×2.3 | |
Track Inner Width | mm | 1050 | |
Min. Turning Radius | m | ≤14 | |
Ground Clearance (L) | mm | ≥210 | |
Digging Width | mm | ≥3000 | |
Digging Distance | mm | ≥1500 | |
Loading Width | mm | ≥600 | |
Digging Height | mm | ≥1600 | |
Unloading Height | mm | ≥1500 | |
Digging Depth | mm | ≥400 | |
Loading Length | mm | 1400 | |
Gradeability | ° | ≤15 | |
Conveyor Belt Speed | m/s | 0.75±5% | |
Delivery Capacity | m3/h | ≥60 | |
Main Motor Power | kW | 22.0 | |
Travelling Speed | m/s | 0.3±5% | |
Rated Working Pressure | MPa | 15 | |
Packaging Size | Length (mm) | 6570/5470±50 | |
Width (mm) | 1700±50 | ||
Height (mm) | 1580±50 |
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